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Intro:
Whether you’re buying your first rig or adding to your fleet, purchasing a used truck can be a smart way to save money—if you know what to look for. Miss one major red flag, and that “good deal” could turn into a nightmare on wheels. Before you sign that dotted line, here’s a step-by-step guide to inspecting a used semi-truck like a pro.
1. Start with the Paperwork
Before getting greasy, get the paperwork in hand.
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Maintenance Records: Look for consistency—oil changes, brake work, tire replacements, etc.
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Accident History: Ask directly and check VIN reports (like CARFAX for commercial trucks).
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Title & Ownership: Confirm it’s clean, lien-free, and matches the seller’s info.
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Warranty or Lease Terms: If leasing, read the fine print—what’s covered, mileage limits, return conditions.
2. Visual Inspection: Body, Frame, and Cab
Do a thorough walk-around in daylight.
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Rust & Corrosion: Especially on the frame, undercarriage, and near wheel wells.
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Cracks or Repairs: Look at the frame rails for welds or bends—could signal prior damage.
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Glass & Lights: Check for chips, cracks, foggy lenses, and working lights all around.
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Suspension Sag: If one corner’s lower than the others, dig deeper.
- Loose Bolts: Indications – Visible movement between surfaces; Missing paint/rust; Shiny metal; Bare metal under a nut or washer
3. Under the Hood: Engine and Components
Pop the hood and take your time here.
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Leaks: Oil, coolant, or fuel leaks around gaskets, hoses, and under the engine.
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Belts & Hoses: Cracks, swelling, or dry rot are warning signs.
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Fluids: Check color and levels of oil, coolant, brake fluid, and transmission fluid.
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Battery & Wiring: Corroded terminals or messy wiring can point to poor maintenance.
- Battery Condition: Check the over all condition, including looking for signs like bulging or swollen battery cases
4. Tires, Brakes, and Axles
Safety and cost both start from the ground up.
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Tread Wear: Uneven wear can signal alignment issues or suspension problems.
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Will you need new tires soon? It is okay to buy a unit that will need tires – but factor that into the price you pay and your overall budget
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Tread Depth: Inspect the thread all the way around each tire
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Dry Rot: Look for dry rot inside and outside
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Retread Caps: If retreads, check if the caps are starting to separate
- Tire Age: Check the manufacturing date to know the age of the tires
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Brake Pads & Drums: Look for scoring, warping, or thinning pads.
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Axles & Differentials: Check for leaks and listen for grinding when turning during a test drive.
5. Interior: Comfort Meets Clues
A truck’s cab tells you how it was treated.
Straight talk about pre-op, post-op, and everything in between.
This book was written and published by the editor of TruckStopReport.com
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Seat Condition: Excessive wear could mean high miles not shown on the odometer.
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Gauges & Dash Lights: All should function properly. Watch for warning lights at start-up.
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HVAC, Radio, and Power Options: Simple fixes add up if ignored.
6. Fire It Up: Engine Start and Idle
Turn the key and pay close attention.
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Cold Start Behavior: Long cranking or rough idle = trouble.
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Smoke Color: Blue (burning oil), white (coolant), black (fuel-rich)—none are good.
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Idle RPMs and Noise: Engine should settle quickly and run smooth with no knocking.
7. Take It for a Test Drive
Don’t just drive it—test it.
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Acceleration: Smooth, with no hesitation or delay.
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Shifting: Automatic or manual, shifting should be smooth and not grind.
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Steering Feel: No drifting, shaking, or play in the wheel.
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Braking: Responsive and quiet, no pulling to one side.
8. Use a Mechanic You Trust
Even if you’re mechanically inclined, a second set of eyes is worth the cost.
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A professional diesel mechanic can run a diagnostic scan and spot early warning signs you might miss.
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Some dealers will allow (or even offer) a third-party inspection—take them up on it!
9. Ask the Right Questions
Don’t be afraid to push for answers.
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Why are they selling?
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How was the truck used—local runs or long-haul?
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What’s the typical load weight it carried?
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Any major repairs in the last 12 months?
Final Thoughts: Protect Your Investment
Used trucks can offer tremendous value—but only if they’ve been properly maintained and honestly represented. Always inspect with care, ask questions, and involve a professional when in doubt. A few extra hours upfront could save you thousands down the road.
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Have a used truck buying tip or horror story? Share it in the comments below or drop us a line at TruckStopReport.com!
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